The welding expertise at Behlen Custom Fabrication is unmatched, with welders certified by the American Welding Society (AWS). This certification is recognized globally and indicates that a welder has the skills and knowledge required to perform welding tasks safely and effectively.
We also employ an in-house certified welding inspector (CWI) who is responsible for ensuring the quality and compliance of welded components and structures with relevant codes, standards, and specifications. Our CWI inspects welds visually and through non-destructive testing methods like ultrasonic or radiographic testing to detect defects or inconsistencies in weld quality. Additional responsibilities include verifying welding procedures and qualifications, overseeing welding operations, and providing guidance on corrective actions to maintain compliance and ensure the integrity of welded structures.
Robotic Welding Stations
At Behlen Custom Fabrication, we utilize multiple robotic welding stations equipped with robotic arms and welding equipment designed for automated welding processes. Typically found in manufacturing facilities, these cells are engineered to streamline welding operations, improve efficiency, and ensure consistent quality in welded components. The robotic arms are programmed to perform precise welding tasks based on predefined parameters, while sensors and cameras may be integrated to monitor and adjust the welding process in real-time. The cell may also include safety features such as barriers and light curtains to protect human operators and maintain a safe working environment. Overall, a robot welding cell optimizes production by combining the precision of robotic technology with the versatility of welding techniques.
MIG Welding Stations
Our facility includes more than 20 MIG welding stations. MIG (Metal Inert Gas) welding is a versatile and widely-used welding process where a consumable wire electrode is fed continuously into the weld pool, creating an electrical arc between the electrode and the workpiece. During the process, a shielding gas, typically a mixture of argon and carbon dioxide, is also fed through the welding gun to protect the weld area from atmospheric contamination. MIG welding is known for its speed, efficiency, and ease of use, making it suitable for a variety of materials, including steel, stainless steel, and aluminum.
Spot Welders
We have multiple on-site spot welders used to join metal components together by applying localized heat and pressure. Unlike traditional welding methods, spot welding does not require any additional materials such as filler metals or gases. Instead, it relies on passing an electrical current through two overlapping metal sheets or components held together under pressure. This current generates heat at the interface between the two materials, causing them to melt and fuse together. The process is quick and efficient, making spot welding ideal for mass production applications in industries such as automotive manufacturing, electronics, and sheet metal fabrication. Spot welders come in various sizes and configurations, ranging from small handheld units for light-duty applications to large, automated machines for high-volume production lines.