At Behlen Custom Fabrication, we're equipped to meet your manufacturing needs with a high-precision tube laser. With a 24-foot capacity, our laser tube cutting machine is specifically designed for cutting various types of tubes or pipes with high precision and efficiency.
Here's a description of how our tube laser works:
Laser Generation
Tube lasers utilize a high-power laser beam, typically generated by a CO₂ (carbon dioxide) laser or a fiber laser source. These lasers produce a concentrated beam of light energy that can cut through various materials, including metals like steel, aluminum, and copper.
Material Feeding
Tubes or pipes to be cut are fed into the tube laser machine. This can be done manually or through an automated material handling system, depending on the design and capabilities of the specific machine.
Alignment and Clamping
Once the tube is positioned within the machine, it's aligned and securely clamped into place. Precision alignment is crucial for accurate cutting.
Laser Cutting
The laser beam is directed onto the surface of the tube at the desired cutting point. The high-energy laser rapidly heats and melts the material along the cutting path. As the laser moves along the tube, it creates a clean, precise cut.
Control and Guidance Systems
Tube lasers are equipped with sophisticated control systems and computer numerical control (CNC) technology [link to CNC Machining page]. These systems ensure precise control of the laser beam's movement and cutting parameters, such as speed, power, and focus, to achieve the desired cut quality and accuracy.
Rotary Cutting
Many tube laser machines are equipped with rotary cutting capabilities, allowing them to cut complex shapes and profiles on cylindrical or curved surfaces. The tube rotates as the laser cuts, enabling 3D cutting capabilities.
Automatic Loading and Unloading
Advanced tube laser machines may feature automatic loading and unloading systems, streamlining the cutting process, and improving efficiency, especially in high-volume production environments.
Tube Laser Features
- Precision: Tube lasers offer high-precision cutting with tight tolerances, making them suitable for applications where accuracy is critical.
- Versatility: They can cut a wide range of tube shapes, sizes, and materials, including round, square, rectangular, and oval tubes made of metals and alloys.
- Complex Cutting: Tube lasers can cut complex shapes, patterns, and contours on tubes with ease, allowing for intricate designs and precise fabrication.
- High-Speed: With their advanced control systems and powerful laser sources, tube lasers can cut through materials quickly, resulting in faster production times and increased throughput.
- Minimal Material Waste: The precision of tube lasers minimizes material waste, making them a cost-effective solution for manufacturing.
- Automation Integration: Tube lasers can be integrated into automated production lines, enabling seamless operation, and maximizing productivity.
Overall, tube lasers are highly versatile and efficient machines capable of delivering precise cuts on various types of tubes and pipes, making them indispensable tools in industries such as automotive, aerospace, construction, and manufacturing.